For a process that is ancient printing on fabric has gone by way of a very rapid time period of development and change within the last decade.
Screen-printing fabric using flat screens has become the well-established method of applying colour and style to fabric alternatives. This procedure was suitable for medium to large runs. For high volume, rotary screen-printing was the traditional process. The setup costs to engrave and provide the screens were high speculate with the size runs these were the most economic.
Small runs are not economic using either of the techniques for fabric printing. This made small runs expensive as a result of high create costs along with the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the modern manner of fabric printing. Digital fabric printing introduced a totally break through whereby small runs might be done at a cheaper cost. Printing digitally onto fabrics created from polyester now has reached new heights due to continuous development work by fabric manufacturers who are focused on this form of printing on fabric.
Stunning answers are now being achieved on fabrics which will be affecting a wide range of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furnishings, window blinds, roller blinds etc. Printing on fabric just for this ever-increasing range of applications demands careful and continuous research and development. This ensures the fabrics succeed when suited for a wide range of digital printing machines together with the wide mixture of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry signing up to the pad to be sure the printer gets the optimum performance from your ink, machine and rip used. This will then give high definition, brilliant strong colours when necessary for flags excellent print through, for all types of printing on fabric.
Although dye-sub printing polyester fabric probably creates the the best results advances in UV inks means that results have improved dramatically in recent years. The inks have grown to be more flexible making well suited for textile printing. Also Latex ink technology does mean the inks are suitable for textiles. That is further proof of the value of fabrics for digital printing where textile is replacing traditional media including PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines and the inks.
A recently available development has seen the introduction of two environmentally friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which are compostable and biodegradable is starting to become more and more crucial as landfill taxes always rise rather than forgetting that polyesters fabrics can of course be recycled. This is particularly very important to those companies who are alert to the growing requirement for more green products.
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